True Partners Consulting Engineers
AS/NZS 5149-1 Refrigerant Charge Limit Calculator  ·  truepartners.com.au
True Partners Consulting Engineers
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AS/NZS 5149-1
Table A.1 · A.2
Toxicity · Flammability
Refrigerant Safety Calculator

AS/NZS 5149-1 Refrigerant Charge
Limit Calculator

Calculates maximum allowable charge per AS/NZS ISO 5149.1 Annex A — Tables A.1 (Toxicity) and A.2 (Flammability). Exact conversion of True Partners Excel calculator.

Occupancy Category
Step 01 · Building type and classification
01Building / Occupancy Type INPUT
Category
b — Supervised / Workplace · Business officeVLOOKUP
Auto-populated from building type
Application
Occupancy Description
Emergency Exit Available
Only affects Toxicity B, Category c, <1PPL/10sqm, Class I
Location Classification
Step 02 · Refrigeration system location class
02Refrigeration System Classification INPUT
Class I = unit in space · Class II = remote plant room · Class III = fully outdoor
Refrigerant Parameters
Steps 03 & 04 · Select refrigerant — parameters auto-populate
03Refrigerant No. INPUT
04Safety Group (auto-populated)
Safety Group
A1
Toxicity
A
Flammability
1
Pract. Limit
0.44
Auto-populated from refrigerant database
ATEL / ODL (kg/m³) CALC
0.42VLOOKUP
Acute Toxicity Exposure Limit
LFL (kg/m³) CALC
NFVLOOKUP
Lower Flammability Limit
Toxicity Limit (kg/m³) CALC
0.4400MAX(PL,ATEL)
= MAX(Practical Limit, ATEL/ODL)
Location Dimensions
Step 05 · Floor area, ceiling height and net volume
05Floor Area (m²) INPUT
Ceiling Height (m)
Net Volume Ratio
0–1 · free space fraction (1.0 = empty room)
Space Volume = Floor Area × Height × Net Volume Ratio. Net Volume Ratio accounts for space occupied by stock and equipment — use 1.0 for empty rooms, 0.5 if 50% occupied by shelving etc.
AC Unit Location
Step 06 · System type and mount — h₀ auto-calculated
06System Type INPUT
Mount Type
h₀ — Release Height (m) CALC
2.2AUTO
Auto: Floor=0.6 · Window/Wall=1.8 · Ceiling=2.2
Actual Refrigerant Charge
Step 08 · Enter proposed charge for compliance check
08Proposed / Actual Charge (kg) INPUT
Awaiting Calculation

Enter system parameters and click Calculate to determine the maximum allowable refrigerant charge per AS/NZS 5149-1 Annex A.

Reference Guide
AS/NZS 5149-1 quick reference

Cat a — Public (hospitals, schools, malls, hotels)

Cat b — Supervised workplaces (offices, labs)

Cat c — Restricted access (plant rooms, cold stores)

Class I — Equipment in occupied space
Class II — Remote compressor / plant room
Class III — Fully outdoor
Class IV — Ventilated enclosure

Cap Factors (Clause A.4):
m1 = 4 × LFL  ·  m2 = 26 × LFL  ·  m3 = 130 × LFL

Note: For split systems / VRFs under AS/NZS 60335.2.40, refer to Annex GG of that standard — not AS/NZS 5149 Annex A.

Disclaimer: This calculator is a direct conversion of the True Partners Consulting Engineers AS/NZS 5149-1 Excel calculator. It provides guidance only in accordance with AS/NZS ISO 5149.1:2016 Annex A. For household split systems and VRFs refer to Annex GG of AS/NZS 60335.2.40. Results must be verified by a qualified refrigeration engineer. True Partners Consulting Engineers accepts no liability for engineering decisions made solely on the basis of this tool.
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